Sandwich Biscuit Wrapping Equipment

Automatic Food Process and Packaging System for Biscuit Industry

1.  Introduction of Automatic Biscuit Wrapping Machine

The biscuit wrapping machine can package rice cakes, crackers, and biscuits. The packing speed can be up to 250 bags per minute. This biscuit packaging system can be connected with the biscuit processing machine to feed the product automatically and continuously, to achieve two or more pieces of laminated packaging.

2. Main Functions of Biscuit Wrapping Machine with Tray Feeding and Loading Unit

• The biscuit packaging line is composed of a stretch conveyor, a distribution conveyor, an automatic sorting unit, and an automatic biscuit wrapping machine. The biscuits are automatically sorted, distributed, turned over, and fed into the biscuit wrapping machine in an orderly manner. Because the positioning and packaging are full automatically, achieve the effect of continuous production, high speed, and low cost.

• The packaging speed of a single line can reach 350 bags/min (depending on product size and packaging form).

• The whole packaging line uses 220V 50HZ power supply, as shown in the figure, the total power of one to three is about 9KW (not including the packaging machine).

3. Advantages of Automatic Sandwich Biscuit Packaging Line

• The horizontal packaging line is equipped with automatic alignment equipment and protective cap. Automatic correction equipment is optional.

• The control system uses high-quality electronic, intelligent PLC, touch screen, and good HMI, which is easy to operate.

• The feeding and packing line is equipped with 304 stainless steel baffle, motive PU baffle or nylon baffle, easy for operation and cleaning.

• Simplified structure, easy operation, convenient cleaning, and maintenance. Easy adjustment for different products or parameter settings.

• The packaging system equipped with a food-grade blue anti-microbial PU belt, anti-sticking belt, and white PU belt is also optionally available. PU belts can be discharged without tools and equipped with a hopper to get product waste.

• The Left and right-hand versions are available.

• Stable, high speed, auto turning, auto feeding, and accurate location by the function of multi-stage by differential speed pulling distance finishing.

• It can be equipped with multiple sandwich biscuit wrapping machines according to the production capacity, with high speed, high efficiency and low cost, which can meet various packaging forms.

4. Application of Automatic Packaging Machinery

The biscuit automatic clamping machine is mainly for biscuits and other products with regular shapes to be automatically fed into the sandwiching machine and packing. The front end can be connected to the production line for continuous automatic feeding, automatic sandwiching, before and after multiple stacks, and another packing type.

5. Packaging Samples

6. Drawing of Automatic Packaging Solution

Packaging Machine Model Suggest

A. Rotary Type Packaging Machine

B. Box-Motion Type Packaging Machinery

FAQ About Packaging Machinery

Q: What’s the difference between the rotary type packaging machine and the box-motion type packaging machine?

A: Difference as below:

① Cutter type: The rotary type packaging machine cutter is rotary one, The box-motion packaging equipment is the box-motion type cutter.

② Machine parts: The cutter jaw unit of the box-motion type packaging equipment is imported from Taiwan.

③ Servo motor: The rotary type packaging machine is step motor, single servo motor, 2 servo motors and 3 servo motors are optional. The box-motion type packaging machine is 4 servo motors. 

Q: Do we need a spare packing line?

A: Yes if you have enough space. Because it will affect your production if some machine need maintenance, it’s better to have one spare packaging line.

Q: What’s the application of biscuit automatic packaging system?

A: It is designed for packing biscuit industry, such as biscuit, cookies,walnut cake, cracker biscuit, sandwich biscuit and other regular shape objects. 

Q: What’s the difference between the sink type packaging system and the bread automatic packaging line?

A: The difference between the sink type packaging system and the bread packaging line is as below:

1) Structure different:  the sink type packaging system has the sink type conveyor, but the bread packaging line just have the transit conveyor.

2) Product application: The sink type packaging system is suitable for those products come out in order or soft product, such as the swiss roll, layer cake, steamed cake and muffin. The bread packaging line is for those products come out disorders.

Q: Can the packing system pack two layer biscuit, like 2 piles and each pile two piece?

A: Yes. Add the biscuit lamination device.

Q: How many lines we need for our biscuit production?

A: It depends on the production line capacity, and our single packing line maximum speed is 150-180 bags per minute per line. 

Q: Could our biscuit packaging solution package 4 pieces (1 pile*4)biscuit?

A: Yes, just add some laminating device.

Q: What’s the size of our standard cracker biscuit packaging lines?

A: The standard biscuit packaging system total is 5 lines, in order words, 5 sets of packaging machines. Total length need 12381mm, width needs 4351mm.

However, we can design the packaging system according to your biscuit size, character, biscuit package style, capacity and factory layout.

Q: What is the capacity of the cracker biscuit packaging system?

A: Depends on the cracker biscuit package style. If package type is one piece per bag, the packaging speed of each line can up to 100-250bags per minute. And the standard 5 biscuit packaging lines are 500-1250 pieces per minute.

Q: Could we add metal checker and weight checker to our packaging solution?

A: Yes. 

Q: What information need to offer for biscuit packaging solution?

A: Need the following information for the biscuit packaging solution:

(1) Biscuit information, such as biscuit size, character, shape and biscuit pictures.

(2) Biscuit package style: how many pieces per minute? How they in the package?