5 Servo Motor Multi-pack Frozen Food Packaging Machine RD-BM-508S (Down Film Type)

5 Servo Motor Multi-pack Frozen Food Packaging Machine RD-BM-508S (Down Film Type)
5 Servo Motor Multi-pack Frozen Food Packaging Machine RD-BM-508S (Down Film Type)
DESCRIPTION

1. Introduction of Multi-pack Frozen Food Packaging Machine

The frozen food packaging machine belongs to the down film type packaging machine, which is designed for the high product, secondary package, group package, or family package. The multi-pack biscuit packaging machine controlled by 5 servo motors can pack multi-bags.

2. Features of Multi-pack Frozen Food Packaging Machine

(1) Strict division between product/packaging material handling and drive elements.

(2) Belt Feeding Design: Easy operation and daily cleaning. F.B.F Type conveyor design (Film bottom-feeding) for multiple-item packaging purposes.

(3) Full-cover safety cover, equipped with a safety switch (alarm stop), to avoid accidents.

(4) Smart & High Tech: Servo motor driven and computer controlled.

(5) A.F.C. (Auto Film Catcher): At the request of AFC to reduce operational downtime.

(6) M.I.S. Function (Misplaced Item Skip) helps reduce waste and incorrect cuts.

3. Main Features and Advantages

(1) Compact and Small: Occupy less space, easy to move.

(2) HMI Touch screen: 10.4-inch color touch panel, easier for a user to operate the frozen food packaging machine.

(3) 100 Recipes: Able to save up to 100 product recipes for any complicated production.

(4) Smart Belt Design: patent fast dismantles belt design, easily removable belt without any help of tools.

(5) No Product No Pack Function: With this function, no empty bag and no waste will be produced.

(6) The height of the packaging products is high.

(7) Gussets and fold lines make the packaging more three-dimensional and beautiful.

(8) Additional functions are practical, and optional devices are diversified.

(9) The touch screen of the HMI panel is integrated on the top of the multi-pack biscuit packaging machine. As an option, also an adjustable panel mounted on the swivel arm is available. Parameter entries, errors, alarms, and production statics are all displayed on the HMI.

 

Secondary Packaging Finished Bag (14 Pouches / Bag)

Secondary Packaging Finished Bag (14 Pouches / Bag)

Film Support (down Film Type)

Film Support (down Film Type)

Output Conveyor

Output Conveyor

Touch Screen

Touch Screen

4. Frozen Food Packaging Machine Function and Device

(1) PID electronic temperature control x 4.

(2) Detect printing electric eye point function SICK electric eye x 1.

(3) Stop without paper / Stand by without material (to prevent empty package) / Stop with material clamping / Stop with abnormal temperature.

(4) Miscutting protection: Displacement detection (if the packing material is in the wrong position, the cutter will automatically jump and cut without stopping).

5. Optional Device of the Packaging Equipment

(1) Nitrogen device.

(2) Printing device.

(3) Wide and narrow knife holder (imitation handmade bag effect).

(4) Alcohol spray device.

(5) Adjustable bag former.

(6) Adjustable conveyor width handle.

(7) Automatic bag noodle feeding systems.

(8) SUS304 standard applied machine shell.

(9) No product no pack function.

(10) M.I.S. (Misplaced Item Skip) function.

(11) HMI 10.4" touch screen.

(12) Eye-mark function.

(13) A.F.C. (Auto Film Catcher).

(14) Product collector or stacker.

(15) Date coder.

(16) Gusset device.

(17) Automatic labeling device.

(18) Euro hole punch.

6. Packaging Machine Details Introduction

A. Spool Holder / Film Real Support About Packaging Machine

The spool holder is self-centering and allows for easy film spool replacement.

Automatic double spool holders are available as an add-on option if a label applicator is not installed.

Maximum packaging film width: 500mm.

The packaging film is automatically centered.

B. Seal Wheel About Packaging Machine

The paper pulling wheel is individually controlled by the servo, the film pulling is smoother, and the bag forming effect is more perfect.

Preheating device (better sealing and faster speed).

Longitudinal sealing wheel.

Pattern: Reticulated.

Width: 10mm.

C. Head-cutter About Packaging Machine

The head-cutter imported from Taiwan.

Cutting knife type: tooth knife / flat cut easy mouth.

Cutter width: 350 mm.

Pattern: horizontal pattern Width: 8 mm.

Advantage of the packaging machine head-cutter:

It is more advantageous for products with higher packaging height.

Reciprocating feeding and unloading belt connection, no need for semicircle or chain net connection device, more stable transportation.

The servo independently controls the cutter; different from the upper and lower cutters of the rotating knife, there must be some contact, the cutter has a longer service life, and there is no need to adjust the cutter pressure from time to time.

Mechanical gusset, easy to disassemble and high accuracy.

D. Control Panel

(1) Yaskawa PLC.

(2) Japan Yaskawa Servo Drive Control System.

(3) Yaskawa Servo Motor x 4.

Delivery x 1.

Film feeding x 1.

Pull paper x 1.

Cutter x 1.

E. In-feed Conveyor

Use food-grade belt.

Not limited by the length of the packaged product.

Easy to connect to the production line and with the function of sorting line.

Belt quick release design, easy to clean and maintain.

F. Packaing Bag Former

Length min. 180mm, Width max. 300mm, Height: Max.120mm.

G. HMI Touch Screen

Use a 10.4-inch color touch screen to facilitate operation.

Equipment operation prompt, abnormal message prompt, etc.

Can store 100 groups of packaging products management.

7. Packaging Style

Pillow pack center sealed, on request with or without gusset device.

On request with perforating, labeling, print coding, eye-mark locating, coupon inserting and tear strip, easy-tear notches, and other auto feeding systems.

8. Packaging Material

Printed, print registered or non-printed, heat sealable mono-layer or laminated film.

9. Application of Packaging Machine

Baking products, such as buns, bread, and cakes.

Frozen foods, like a meat patty, burger, and chicken fillet.

Higher packaging products have more advantages.

1 x 3 bag noodle multi-pack.

1 x 4 bag noodle multi-pack.

1 x 6 bag noodle multi-pack.

 2 x 5 bag noodle multi-pack.

Other types of group packs, family packs, or secondary packs.

 

Bakery Group Package Sample

Bakery Group Package Sample

Biscuit Group Package Sample

Biscuit Group Package Sample

Wafer Secondary Packaging Sample

Wafer Secondary Packaging Sample

Dumpling Packaging Machine

Dumpling Frozen Food Packaging Machine

PARAMETERS

Technical Specifications

No.

Items

Model

5 Servo Motor Multi-pack Frozen Food Packaging Machine RD-BM-508S (Down Film Type)

1

Bag former(mm)

L100-500mmWMax.200mmHMax 100mm   

2

Bag length

Small outer diameter 80-400mm; Large outer diameter 100-400mm

3

Film Width

Max. 500mm

4

Packing Speed

40-60bags/minute

5

Packing material

OPP or CPP / OPP+CPP/PET+CPP/PET+LLDPE/PET+VMCPP

6

Machine size

 L6000*W1500*H1600mm

7

Total Power

3.5KW

8

Voltage

Single phase 220V  50/60HZ  Air pressure:0.6MPA

9

Overall Weight

1500KG

Main Electrical Components

No.

Name

Spec

Brand

1

PLC controller

 

Yasukawa-Japan

2

Encoder

 

OMRON-Japan

3

HIMI touch screen

7.2inch

Fuji-Japan

4

Sealing servo controller

750W

Yasukawa-Japan

5

Film servo controller

400W

Yasukawa-Japan

6

Servo motor

750W/400W

Yasukawa-Japan

7

Frequency inverter

 

Fuji-Japan

8

Reduction box

 

Yasukawa-Japan

9

Temperature meter

 

OMRON-Japan

DRAWING

5 Servo Motor Controlled Multi-packaging Machine RD-BM-508S (Down film type)

FAQ

Q: How many samll bag can the RD-BM-508S packaging machine can handle?

A: Depends on the small bag size and numbers. But normally the packaging equipment RD-BM-508S can package the group pack, like 1x3 bag noodle multi-pack, 1x4 bag noodle multi-pack, 1x6 bag noodle multi-pack, 2x5 bag noodle multi-pack.

Q: Do you have any idea to make the package looks more beautiful and luxurious?

A: Off course yes. Adding the folding line device. 4 lines or 6 lines for the package are optional.

Q: Can we add one worker operation platform?

A: Yes. It’s optional.

Q: Infeed conveyor type is belt or chain?

A: The packaging machine RD-BM-508S has the type of infeed conveyor. One is belt type infeed conveyor, which including 2 blets. One is controlled by a servo motor. Another one is the pusher type, which easier to put product.

Q: What's the most special character RD-BM-508S packaging machine has?

A: With belt type infeed conveyor, the packaging machine is much smarter than the rotary packaging machine.

Q: How many products do the RD-BM-508S packaging machine can handle?

A:  The packaging machine can handle lots of products of different sizes.

Q: Is it hard for operation if the packaging machine RD-BM-508S packages lots of products?

A: No. It's very simple. Just need to adjust the first time of the first product. Then our packaging machine can save those formulas.  Next time you just need the find out the product name and follow those settings.

Q: The packaging machine can save how many sets of formula?

A: RD-BM-508S packing equipment can save 100 sets of product formulas.

Q: Have any optional devices for the RD-BM-508S packaging machine?

A:  Yes, the flow packaging machine has lots of optional devices as below:

1. Adjustable bag former.

2. Folding-line device.

3. Automatic splicing film.

4. Extra infeed belt.

5. Extra out-put belt.

6. Adjustable conveyor.

7. Collection device.

8. Ink roll printer.

9. Thermo transfer printer.

10. Labeling machine.

11. Hole punch.

12. Easy-tear notches.

13. Coupon inserting device.

Q: Does the packaging machine cut products?

A:  No, the packaging machine has a sensor. No product not cutting, so reduce product wastes.

Q: Can the packaging machine stop if no product in the infeed conveyor?

A:  Yes. The flow pack machine will stop once it detects no product in the infeed conveyor. So it won't waste any packing materials.

VIDEO
  • DESCRIPTION
  • PARAMETERS
  • DRAWING
  • FAQ
  • VIDEO

1. Introduction of Multi-pack Frozen Food Packaging Machine

The frozen food packaging machine belongs to the down film type packaging machine, which is designed for the high product, secondary package, group package, or family package. The multi-pack biscuit packaging machine controlled by 5 servo motors can pack multi-bags.

2. Features of Multi-pack Frozen Food Packaging Machine

(1) Strict division between product/packaging material handling and drive elements.

(2) Belt Feeding Design: Easy operation and daily cleaning. F.B.F Type conveyor design (Film bottom-feeding) for multiple-item packaging purposes.

(3) Full-cover safety cover, equipped with a safety switch (alarm stop), to avoid accidents.

(4) Smart & High Tech: Servo motor driven and computer controlled.

(5) A.F.C. (Auto Film Catcher): At the request of AFC to reduce operational downtime.

(6) M.I.S. Function (Misplaced Item Skip) helps reduce waste and incorrect cuts.

3. Main Features and Advantages

(1) Compact and Small: Occupy less space, easy to move.

(2) HMI Touch screen: 10.4-inch color touch panel, easier for a user to operate the frozen food packaging machine.

(3) 100 Recipes: Able to save up to 100 product recipes for any complicated production.

(4) Smart Belt Design: patent fast dismantles belt design, easily removable belt without any help of tools.

(5) No Product No Pack Function: With this function, no empty bag and no waste will be produced.

(6) The height of the packaging products is high.

(7) Gussets and fold lines make the packaging more three-dimensional and beautiful.

(8) Additional functions are practical, and optional devices are diversified.

(9) The touch screen of the HMI panel is integrated on the top of the multi-pack biscuit packaging machine. As an option, also an adjustable panel mounted on the swivel arm is available. Parameter entries, errors, alarms, and production statics are all displayed on the HMI.

 

Secondary Packaging Finished Bag (14 Pouches / Bag)

Secondary Packaging Finished Bag (14 Pouches / Bag)

Film Support (down Film Type)

Film Support (down Film Type)

Output Conveyor

Output Conveyor

Touch Screen

Touch Screen

4. Frozen Food Packaging Machine Function and Device

(1) PID electronic temperature control x 4.

(2) Detect printing electric eye point function SICK electric eye x 1.

(3) Stop without paper / Stand by without material (to prevent empty package) / Stop with material clamping / Stop with abnormal temperature.

(4) Miscutting protection: Displacement detection (if the packing material is in the wrong position, the cutter will automatically jump and cut without stopping).

5. Optional Device of the Packaging Equipment

(1) Nitrogen device.

(2) Printing device.

(3) Wide and narrow knife holder (imitation handmade bag effect).

(4) Alcohol spray device.

(5) Adjustable bag former.

(6) Adjustable conveyor width handle.

(7) Automatic bag noodle feeding systems.

(8) SUS304 standard applied machine shell.

(9) No product no pack function.

(10) M.I.S. (Misplaced Item Skip) function.

(11) HMI 10.4" touch screen.

(12) Eye-mark function.

(13) A.F.C. (Auto Film Catcher).

(14) Product collector or stacker.

(15) Date coder.

(16) Gusset device.

(17) Automatic labeling device.

(18) Euro hole punch.

6. Packaging Machine Details Introduction

A. Spool Holder / Film Real Support About Packaging Machine

The spool holder is self-centering and allows for easy film spool replacement.

Automatic double spool holders are available as an add-on option if a label applicator is not installed.

Maximum packaging film width: 500mm.

The packaging film is automatically centered.

B. Seal Wheel About Packaging Machine

The paper pulling wheel is individually controlled by the servo, the film pulling is smoother, and the bag forming effect is more perfect.

Preheating device (better sealing and faster speed).

Longitudinal sealing wheel.

Pattern: Reticulated.

Width: 10mm.

C. Head-cutter About Packaging Machine

The head-cutter imported from Taiwan.

Cutting knife type: tooth knife / flat cut easy mouth.

Cutter width: 350 mm.

Pattern: horizontal pattern Width: 8 mm.

Advantage of the packaging machine head-cutter:

It is more advantageous for products with higher packaging height.

Reciprocating feeding and unloading belt connection, no need for semicircle or chain net connection device, more stable transportation.

The servo independently controls the cutter; different from the upper and lower cutters of the rotating knife, there must be some contact, the cutter has a longer service life, and there is no need to adjust the cutter pressure from time to time.

Mechanical gusset, easy to disassemble and high accuracy.

D. Control Panel

(1) Yaskawa PLC.

(2) Japan Yaskawa Servo Drive Control System.

(3) Yaskawa Servo Motor x 4.

Delivery x 1.

Film feeding x 1.

Pull paper x 1.

Cutter x 1.

E. In-feed Conveyor

Use food-grade belt.

Not limited by the length of the packaged product.

Easy to connect to the production line and with the function of sorting line.

Belt quick release design, easy to clean and maintain.

F. Packaing Bag Former

Length min. 180mm, Width max. 300mm, Height: Max.120mm.

G. HMI Touch Screen

Use a 10.4-inch color touch screen to facilitate operation.

Equipment operation prompt, abnormal message prompt, etc.

Can store 100 groups of packaging products management.

7. Packaging Style

Pillow pack center sealed, on request with or without gusset device.

On request with perforating, labeling, print coding, eye-mark locating, coupon inserting and tear strip, easy-tear notches, and other auto feeding systems.

8. Packaging Material

Printed, print registered or non-printed, heat sealable mono-layer or laminated film.

9. Application of Packaging Machine

Baking products, such as buns, bread, and cakes.

Frozen foods, like a meat patty, burger, and chicken fillet.

Higher packaging products have more advantages.

1 x 3 bag noodle multi-pack.

1 x 4 bag noodle multi-pack.

1 x 6 bag noodle multi-pack.

 2 x 5 bag noodle multi-pack.

Other types of group packs, family packs, or secondary packs.

 

Bakery Group Package Sample

Bakery Group Package Sample

Biscuit Group Package Sample

Biscuit Group Package Sample

Wafer Secondary Packaging Sample

Wafer Secondary Packaging Sample

Dumpling Packaging Machine

Dumpling Frozen Food Packaging Machine

Technical Specifications

No.

Items

Model

5 Servo Motor Multi-pack Frozen Food Packaging Machine RD-BM-508S (Down Film Type)

1

Bag former(mm)

L100-500mmWMax.200mmHMax 100mm   

2

Bag length

Small outer diameter 80-400mm; Large outer diameter 100-400mm

3

Film Width

Max. 500mm

4

Packing Speed

40-60bags/minute

5

Packing material

OPP or CPP / OPP+CPP/PET+CPP/PET+LLDPE/PET+VMCPP

6

Machine size

 L6000*W1500*H1600mm

7

Total Power

3.5KW

8

Voltage

Single phase 220V  50/60HZ  Air pressure:0.6MPA

9

Overall Weight

1500KG

Main Electrical Components

No.

Name

Spec

Brand

1

PLC controller

 

Yasukawa-Japan

2

Encoder

 

OMRON-Japan

3

HIMI touch screen

7.2inch

Fuji-Japan

4

Sealing servo controller

750W

Yasukawa-Japan

5

Film servo controller

400W

Yasukawa-Japan

6

Servo motor

750W/400W

Yasukawa-Japan

7

Frequency inverter

 

Fuji-Japan

8

Reduction box

 

Yasukawa-Japan

9

Temperature meter

 

OMRON-Japan

5 Servo Motor Controlled Multi-packaging Machine RD-BM-508S (Down film type)

Q: How many samll bag can the RD-BM-508S packaging machine can handle?

A: Depends on the small bag size and numbers. But normally the packaging equipment RD-BM-508S can package the group pack, like 1x3 bag noodle multi-pack, 1x4 bag noodle multi-pack, 1x6 bag noodle multi-pack, 2x5 bag noodle multi-pack.

Q: Do you have any idea to make the package looks more beautiful and luxurious?

A: Off course yes. Adding the folding line device. 4 lines or 6 lines for the package are optional.

Q: Can we add one worker operation platform?

A: Yes. It’s optional.

Q: Infeed conveyor type is belt or chain?

A: The packaging machine RD-BM-508S has the type of infeed conveyor. One is belt type infeed conveyor, which including 2 blets. One is controlled by a servo motor. Another one is the pusher type, which easier to put product.

Q: What's the most special character RD-BM-508S packaging machine has?

A: With belt type infeed conveyor, the packaging machine is much smarter than the rotary packaging machine.

Q: How many products do the RD-BM-508S packaging machine can handle?

A:  The packaging machine can handle lots of products of different sizes.

Q: Is it hard for operation if the packaging machine RD-BM-508S packages lots of products?

A: No. It's very simple. Just need to adjust the first time of the first product. Then our packaging machine can save those formulas.  Next time you just need the find out the product name and follow those settings.

Q: The packaging machine can save how many sets of formula?

A: RD-BM-508S packing equipment can save 100 sets of product formulas.

Q: Have any optional devices for the RD-BM-508S packaging machine?

A:  Yes, the flow packaging machine has lots of optional devices as below:

1. Adjustable bag former.

2. Folding-line device.

3. Automatic splicing film.

4. Extra infeed belt.

5. Extra out-put belt.

6. Adjustable conveyor.

7. Collection device.

8. Ink roll printer.

9. Thermo transfer printer.

10. Labeling machine.

11. Hole punch.

12. Easy-tear notches.

13. Coupon inserting device.

Q: Does the packaging machine cut products?

A:  No, the packaging machine has a sensor. No product not cutting, so reduce product wastes.

Q: Can the packaging machine stop if no product in the infeed conveyor?

A:  Yes. The flow pack machine will stop once it detects no product in the infeed conveyor. So it won't waste any packing materials.

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