Disk Turntable Type Automatic Packaging Equipment for Egg Roll

1. Introduction of Disk Turntable Type Automatic Packaging Line

The disk turntable type flow packaging system is specially designed for hard products, such as egg rolls, rice rolls, marshmallows, wafer sticks, and other products with regular shapes. The egg roll packaging machine can pack up to 350 bags per minute. The packaging line can be manually loaded or automatically loaded, which is very convenient.

2. Main Functions of Disk Turntable Automatic Packaging System

• The packaging speed of the single disk turntable type packaging line can reach 150-350 bags/min.
• The whole packaging system adopts 220V, 50HZ, single phase. Total Power is 11KW. (2 line of dis turntable packaging line).
• The disk turntable type packaging line can use different packing models according to customers’ requirements or packaging specifications.
• The flow egg roll packaging machinery qualified rate of products is up to 99%.
• The egg roll packaging machine can store various parameters (film length, feeding speed, bag length) simply and conveniently with a reasonable design.
• Parameters can be set according to different products and then stored in the PLC program.
• The horizontal egg roll packaging machine with the function of automatic angle insertion makes the appearance of the bag more beautiful and improves reliability.
• Disk turntable type packaging line consists of distance controller conveyor, feeder, disk turntable unit, auto sorting unit, and packaging machine. This system uses disk centrifugal force to distribute and deliver to the sorting unit and finish packing in order to keep a continuous and orderly production with lower waste and beautiful packages.

3. Advantages of Automatic Egg Roll Packaging Machine

• The egg roll packaging line is equipped with several different speed belts to guarantee high speed stably and locate accurately.
• The automatic egg roll packaging machine and system use stainless steel and Nylon baffle, easy to operate and clean.
• Equipped with metal detector and weight checker, which can automatically connect with the flow packaging system.
• The egg roll packaging line can align the equipment and transport it to the sorting unit in an orderly manner to ensure high-speed stability and accurate positioning.
• Disk turntable unit delivers the product to sorting unit to guarantee high speed stably and locate accurately.
• The packaging line allows changing among zig-zag cutters, wave cutters, and strait cutters.

5. Packaging Samples

6. Packaging System Details.

(1) Distance controller (Optional)

The main function of the distance controller is pull over the product distance or keep them in rows, then it’s easy to delivery to the feeder for the packaging system arrangement. For disk turntable type packaging line, if the capacity is small or customer want manual feeding products, this parts is optional.

(2) Feeder

The feeder of packaging system is use to deliver products to different packaging machines.

(3) Disk turntable unit

Through the centrifugal force of the rotation of the disk turntable, the material is thrown onto the outer ring for queuing output and packaging.

(4) Sorting unit

Sorting unit of packaging system introduction:

The sorting unit parts is consist of 2 conveyor belts and 5-6 sensors.

The function of the sorting unit:

The main function of this sorting unit is controlled the product feeding speed, located it and connect with the packaging machine automatically. Once it detected product too much, the feeding speed will slow down, if lack of product, then the feeding speed will speak up soon.

Advantages of the sorting unit:

Reducing human operation and make sure the packaging machine running in stable speed with less product wastes.

Packaging Machine Model Suggest

A. Rotary Type Packaging Machine

B. Box-motion Type Packaging Machinery

FAQ About Packaging Machinery:

Q: How many space we need for the Disk turntable type automatic packaging system?

A: Depends on the product capacity and your factory layout. But our standard 2 lines of the packaging system needs 7550mm length and 3350mm width.

Q: What’s the difference between the rotary type packaging machine and the box-motion type packaging machine?

A: Difference as below:

① Cutter type: The rotary type packaging machine cutter is rotary one, The box-motion packaging equipment is the box-motion type cutter.

② Machine parts: The cutter jaw unit of the box-motion type packaging equipment is imported from Taiwan.

③ Servo motor: The rotary type packaging machine is step motor, single servo motor, 2 servo motors and 3 servo motors are optional. The box-motion type packaging machine is 4 servo motors.

Q: Do we need a spare packing line?

A: Yes if you have enough space. Because it will affect your production if some machine need maintenance, it’s better to have one spare packaging line.

Q: What’s the belt size of automatic packaging system?

A: The standard automatic packaging system belt size is 1000mm width and height 1000mm, but it can be customized.

Q: What kind of information I need to offer if we want to buy this automatic packaging system?

A: Product size and pictures, package details, capacity, factory layout in CAD format and wafer production video.

Q: Could you help us adding the finished conveyor to deliver the wafer package into another room for carton packages?

A: Yes, of course. We are professional in designing the food packaging factory, considering the product flow, worker operation direction and passageway.

Q: Can your packing machine meet our needs well?

A:  After receiving your inquiry, please kindly consult us and providing following information:

– The soap bar size,including the length, width and thickness.

-Package information. How many pieces per bag?

– Do you want semi-automatic packing machine or fully automatic packing machine?

– Capacity of your production.

Then our engineer will make the suitable packaging solutions according to your specific requirement. Every machine is customized to meet your needs well.

Q: Are you packaging equipment factory or trading company?

A: We are the factory, and especially R&D, manufacture and sell various packing requirements. We have engaged in the packing R&D and production near 20 years.

Q: What’s your payment way?

A: T/T, West Union, pay in cash or other term.

Q: How can we make sure about the packaging machine quality after we put the order?

A: Before delivery, we will send you the pictures and videos for you to check the quality, and also you can arrange for quality checking by yourself or by your contacts in Foshan city.

Q: How much about the disk turntable type automatic packaging machine?

A: The price is depends on the machine configuration.

Q: How many days after ordering the disk turntable packaging system?

A: If we have in stock, the packing machine can be ready less then 15 working days.

Q: What’s the package style your packaging system can make?

A: Pillow type package, three side sealed package.

Q: What is the packing material of the flow packing machine?

A: Plastic film (OPP/CPP、PT/PE、KOP/CPP、ALU-FOIL), not the paper wrapping material.

Q: Can the disk turntable pacing line package different product size?

A: Yes, off course within our machine packing machine model range. Offer the size for our reference will be better.

Q: How to clean the PU Belt of the food machinery?

A: Use the alcohol cleans it.